Seamless sweaters are a novelty in our market, though Wholegarment technology has been around for over 20 years. Let’s explore its history and significance.
Where did the idea for seamless sweaters come from?
In 1961, Mr. Masahiro Shima founded a company to produce machines for making knitted gloves. Over time, Shima Seiki became a global leader in knitting machine manufacturing. The company expanded into sweater machines, quickly becoming a major player.
In 1995, Shima Seiki introduced its first seamless sweater machine, called FIRST. Legend says the idea came from Mr. Masahiro’s wife, who wanted a machine that could easily design and fully produce a sweater without sewing. As we know today, Mr. Masahiro granted her wish 😊.
Today, Shima Seiki offers a full line of seamless knitting machines in the Wholegarment technology.
What are the benefits of Wholegarment production and seamless sweaters?
Sweaters have always been made from flat fabrics. Originally, pieces like the front, back, and sleeves were cut and sewn together. Over time, technology allowed for these parts to be directly produced on machines, avoiding the need for cutting.
With Wholegarment technology, the entire sweater is produced on a knitting machine. Similar to socks or gloves, after programming the machine, the complete sweater is made without sewing. This skips the sewing stage, cutting production time and costs while shortening delivery times.
Wholegarment production almost eliminates raw material waste, which is crucial when using expensive yarns. It’s also an eco-friendly advantage. Traditional flat knitting often leads to waste, but in Wholegarment, nothing goes to waste because everything is created on the machine.
If Wholegarment technology is so beneficial, why don’t all machines produce seamless products?
The reason is simple – cost. Seamless knitting machines are complex and expensive. A Wholegarment machine costs 4-5 times more than traditional knitting machines. Moreover, they require extensive training for operators and programmers. Specially trained personnel is needed.
Additionally, seamless machines won’t replace traditional ones entirely. Some designers and clients still prefer sewn products, as seams can serve decorative purposes, which is still valued in fashion.
Summary: Advantages and disadvantages of seamless technology
Advantages for clients:
- A modern, unique product
- Lower production costs
- Faster production time and delivery
- No production waste – eco-friendly
Challenges for producers:
- High machine costs and amortization
- Need for trained personnel
- Design limitations compared to traditional machines
At our company, we’ve carefully evaluated these factors and invested in seamless technology. We’re the only company in Poland producing sweaters using Wholegarment technology. Interested? Contact us.